Three-Phase Brushless DC Motors | High-Efficiency Industrial BLDC Motors
1. Product Overview
Core Technology:
Utilizing trapezoidal commutation with Hall effect sensors, our three-phase BLDC motors eliminate brush friction losses while maintaining precise speed regulation (±0.1% deviation).
Key Innovations:
- Stator Lamination Stacking
M250-35A silicon steel with 0.35mm thickness reduces eddy current losses by 18% - Rotor Magnet Array
N52H-grade NdFeB magnets provide 1.45T magnetic flux density - Integrated Thermal Management
Embedded PT1000 sensors enable real-time winding temperature monitoring
Target Audience:
- Industrial automation engineers
- EV powertrain designers
- HVAC system integrators
2. Technical Specifications (Table Format for Featured Snippets)
| Parameter | Standard Model | High-Torque Variant |
|---|---|---|
| Power Range | 0.5kW – 200kW | 5kW – 500kW |
| Voltage | 48/72/96VDC (±15%) | 144/288VDC (±10%) |
| Peak Efficiency | 94% @ 75% load | 92% @ 85% load |
| Continuous Torque | 2 Nm – 850 Nm | 50 Nm – 3000 Nm |
| Max Speed | 6,000 RPM | 4,500 RPM |
| Protection Class | IP67 (IP69K optional) | IP67 |
| Control Interface | CANopen/Modbus RTU | EtherCAT/PROFINET |
| Certifications | CE, UL, RoHS, REACH | ATEX Zone 2 |
3. Performance Curves & Engineering Data
A. Torque-Speed Characteristics
![BLDC motor curve]
- Constant torque range: 0-2000 RPM
- Field weakening range: 2000-6000 RPM
B. Efficiency Map
![Efficiency contour]
- 90% efficiency across 30-110% load range
C. Vibration Analysis
- <2.8 mm/s RMS vibration (ISO 10816-3 compliant)
Interactive Tools:
➔ [Download 3D CAD Model]
➔ [Customize Motor Parameters Online]
4. Application-Specific Solutions
A. Industrial Robotics
Use Case: 6-axis articulated arm joint drives
- Key Requirements:
- Compact design (Frame sizes: 60-180mm)
- Dynamic response <5ms
- Our Implementation:
- Harmonic drive compatibility
- Integrated brake options
B. Electric Vehicles
Use Case: Light commercial vehicle powertrains
- Certifications:
- ECE R100 battery safety
- UN38.3 vibration testing
- Thermal Design:
- Liquid cooling jacket (max 15kW heat dissipation)
C. Smart HVAC Systems
Use Case: Centrifugal compressor drives
- Energy Savings:
- Smart Features:
- Predictive maintenance via IoT edge computing
5. Competitive Edge
A. Durability Testing
- 50,000+ hours MTBF (accelerated life testing per IEC 60034-1)
- Salt spray resistance: 1000h @ 5% NaCl
B. Customization Flexibility
- Mechanical Modifications:
- Dual shaft extensions
- Flange mounting (B5/B14 standards)
- Electrical Customizations:
- Encoder options: 17-bit absolute/2048ppr incremental
- Custom winding ratios
C. Sustainability Compliance
- 98% material recyclability
- Meets EU 2019/1781 Stage 3 efficiency requirements
6. Technical FAQ Section
Q: How to select between trapezoidal and sinusoidal commutation?
A: Trapezoidal control (6-step) suits cost-sensitive applications, while sinusoidal FOC provides smoother torque for precision systems.
Q: Can BLDC motors operate sensorless?
A: Yes, our sensorless algorithms use back-EMF detection for speeds >5% of rated RPM.
Q: Lead time for custom windings?
A: 4-6 weeks for prototypes, 8 weeks for batch production.
A. Keyword Optimization Map
| Keyword Type | Examples |
|---|---|
| Primary | three phase brushless motor, BLDC motor manufacturer |
| Commercial Intent | buy industrial BLDC motor, custom brushless motor |
| Long-Tail Technical | 72V 10kW brushless motor, IP69K rated BLDC |
| Application-Focused | BLDC motor for CNC spindle, EV traction motor |
B. Internal Linking Architecture
- Link to related content:
C. Schema Markup Implementation
8. Conversion Optimization Elements
A. Trust Badges
- ISO 9001:2015 certification logo
- 24/7 technical support availability
B. Customer Testimonials
“After switching to [Brand] BLDC motors, our packaging line efficiency increased by 19% with zero downtime in 8 months.”
- John K., Automation Engineer @ [Fortune 500 Manufacturer]
C. Clear CTAs
- [Request Motor Selection Guide]
- [Get Instant Price Quote]
- [Schedule Engineering Consultation]
9. Technical Documentation Hub
- Datasheets (PDF/WebPage)
- STEP/IGES 3D files
- API documentation for IoT integration
- White paper: “Energy Savings in BLDC-Driven Systems”
10. Regular Content Updates
- Monthly: Add new application case studies
- Quarterly: Refresh efficiency test data
- Annually: Publish industry regulation analysis